Projects 2006

12.2006 - 03.2007

JH Staal - Quotation automation macros. Denmark, Spentrup

MS Office 2000, Visual Basic for Applications

VBA macros for automatic creation of quotation documents from a number of templates and basing on the data from a worksheet.

11.2006 - 12.2006

AMICO - Kherson shipyard Pallada - Russian Ministry of Defense, dock 1 (#46). Ukraine, Kherson

Schneider Quantum CPU 434-12 with hot standby, PC. Concept, Delphi.

Automation of floating dock ballast system: 32 ballast tanks with distributing valves, 12 suction and 12 discharge seaside valves, 12 ballast pumps. PLC control and PC HMI, hot standby for both PC and PLC.
See screenshots.

08.2006 - 09.2006

York - InBev Yantar brewery, ice-water adaptation. Ukraine, Nikolaev

SIMATIC Step7, Visual Basic (Brewmaxx). CPU S7-416, PC.

Software and electrical modifications of Huppmann/Proleit automation system in order to provide consistent control of ice-water equipment after an extension: 1 York piston compressor chiller, 1 Axima water treatment plant, 1 PHE chiller with 1 inner loop water pump and valve station controlled by Danfoss EKC 361, 3 ice-water pumps, 5 solenoid valves.
See hydraulic diagram

06.2006 - 10.2006

Grasso - InBev Desna brewery, phase 5. Ukraine, Chernigov

SIMATIC Step7, WinCC Flexible. CPU S7-315, MP270B Touch, MP270B.

Added to phase 3: 3 evaporative condensers, 1 liquid separator with motor valve at liquid injection, 3 ammonia pumps. Updated software for the old equipment. Added to phase 4: 2 evaporative condensers.
See screenshots.

06.2006 - 01.2007

Grasso - InBev Rogan brewery, phase 4. Ukraine, Kharkov

SIMATIC Step7, ProTool, WinCC Flexible. CPU S7-315 and 414, OP27, MP270B Touch.

Added to phase 2: 1 liquid separator with motor valve at liquid injection, 1 PHE, 2 ethanol pumps (1 with frequency control). Updated software for the old equipment (including Ethernet communication). Added to phase 3: 1 screw compressor unit, 1 double evaporative condenser.
See screenshots.

05.2006 - 01.2008

York - UnisabII to Modbus gateway. Denmark, Hoejbjerg. Russia, KazanOrgSintez.

SIMATIC Step7, CPU S7-315-2 PN/DP, CP341. Modbus slave loadable drivers, Intech Microscan.

A universal software gateway between York compressor control system Unisab II and a Modbus master. Tested in application for two refrigeration plants: in Russia and Taiwan.

05.2006 - 06.2006

Grasso - Cherkassy distribution cold-storage warehouse, Frau Marta, phase 2. Ukraine, Cherkassy

SIMATIC Step7, WinCC Flexible. CPU S7-315, TP170A.

Added to phase 1: 1 screw compressor unit, 1 freezing tunnel.

20.03.06 - 22.03.06

Grasso -
1. Shepetovka meat processing plant.
2. Svitoch confectionery, Nestle. 1. Ukraine, Shepetovka. 2. Ukraine, Lvov

SIMATIC Step7, SIMATIC C7-633.

Repair of GSC (Grasso Screw Control)

02.2006 - 06.2006

York - Interbrew Yantar brewary, phase 2. Ukraine, Nikolaev

SIMATIC Step7, WinCC Flexible 2005. CPU S7-315, TP270.

Software engineering, electrical supervision and startup-and-adjustment for refrigeration automation system from phase1 plus: 1 screw compressor unit, 1 double evaporative condenser, 1 Plate Heat Exchanger (PHE), 1 primary and 2 secondary glycol pumps. Electrical supervision and startup for ice-water and air compressor cooling systems.

02.2006 - 08.2007

Grasso - Gavrylivski chicken poultry, Agromars. Ukraine, Gavrylivka village

SIMATIC Step7, WinCC Flexible 2005. CPU S7-412-2DP, MP270 Touch.

Refrigeration automation system: 4 screw compressor units (2 stages), 2 double evaporative condensers, 5 ammonia pumps, 5 glycol pumps, 10 ammonia plate freezers, 6 ammonia fast freezers, 17 ammonia air-coolers, 24 glycol air-coolers.
See screenshots.

02.2006 - 07.2006

AMICO - Kherson shipyard "Pallada" - Qatar Navigation, floating dock 2. Ukraine, Kherson

Schneider Quantum CPU 434 12 Hot Standby, Concept, Delphi.

Automation of floating dock ballast system: 20 ballast tanks with distributing valves, 4 suction and 4 discharge seaside valves, 4 ballast pumps. PLC control, user interface on PC, Hot Standby of PLC and PC. Documentation in English and Russian. Translation of design documentation into English.
See screenshots.

2006

State Enterprise Scientific Research Gas Turbine Production Complex ‘Zorya’-‘Mashproyekt’, Ukraine, Nikolaev

Atmel Mega128, PCAD, ImageCraft C

Development of an automation control system for a directional crystallization unit. The system is based on a self-developed PLC, has a text LCD and a keyboard, provides control of two heating zones according to an assigned process technology, controls step drive of sinking form, controls matrix printer for printout of graphs in a real time mode. The system has user interface based on a menu to input process technology parameters. RS-485 interface allows connection to the upper level system control using Modbus protocol. The work in this project included designing diagrams and printed-circuit boards (PCAD) and development of microcontroller software (ImageCraft C).
See photos.