Projects 2012

01.2012 - 06.2012

Tavriapromservis Ltd. Ukraine, Kherson

Siemens SIMATIC Step7 V11, CPU S7-314, WinCC V11, HMI OP177B

Software for automated control system of mayonnaise production installation: homogenizer, 3 pumps, mixer, 25 pneumatic valves, 20 operations. Frequency controlled drives. PID control of vacuum. Control of vapor pressure and vacuum, temperature and pressure of the product, water level, state of the valves.
See pipe and instrumentation diagram.

01.2012-09.2012

Johnson Controls Inc. (York) - Danone-Dnipro Milk Factory – Danone. Ukraine, Kherson

SIMATIC Step7, WinCC SCADA v6.2. CPU S7-414.

Upgrade of SCADA for refrigeration installation: added heat pumps Sabroe Heatpac 108S COM001, glycol heat exchangers Thermowave TL0650KDK-1500 – HXP003, 2 glycol pumps Grundfoss TP 150-280/4, two motor valves Danfoss ICM150.
See screenshots.

03.2012 - ...

Kiev brewery "Slavutich"

SIMATIC Step7, WinCC Flexible 2008. PLC S7 317-2DP, operator panel TP277.

Extension of automation system of ammonia refrigeration plant: added forecondenser for utilization system of condenser heat (recuperation), included 3-way valve with actuator Johnson Controls VA1125-GGA-1.

03.2011 - 09.2012

PS Systec, Germany, Augsburg

Carel 1tool.

Upgrade of Universal software block to control a group of compressor units: flexible master sequence of up to 8 groups with 4 compressors each (32 compressors).

04.2012-05.2012

Neptun Electro Pro Ltd, Nikolaev

PCAD, Image Craft, Visual Studio C#

Developed circuit boards and microcontroller and PC software for temperature control system in grain silo type TSS-1 according to device passport: Н/Э.362634.001.01ПС. Production of a prototype device.

04.2012 - 05.2012

Neptun Electro Pro Ltd, Nikolaev

PCAD, Image Craft, Visual Studio C#

Developed circuit boards and microcontroller software for signaling module «SES» (signaling and control system of ship steering apparatus) according to device passport Н/Э.362634.004.02 ПС. Production of a prototype device.

04.2012 - ...

Johnson Controls Inc. (York) - InBev brewery Yantar, phase 4. Ukraine, Nikolaev

SIMATIC Step7, ProTool, PCschematic Automation. CPU S7-315-2 PN/DP, OP17, SCADA iFix 5.5

Development of electrical project documentation and software for automation system of refrigeration installation: screw compressor unit SAB 233L (Unisab III - Profibus); evaporative condenser Baltimore VXC-1240 (2 fans, 2 external pumps, external water pan); air purger; liquid receiver; drain receiver; liquid separator; heat-exchanger; ice water tank; 2 ice water pumps; buffer tank; oil receiver and oil separator. Integration into brewery automation system (Huppmann – Montelektro): connect S7-315-2 PN/DP by Ethernet into global network of the plant. Add the new equipment into SCADA-system iFix 5.5

06.2012 - 01.2013

Holod Ltd - Sun Inbev Ukraine, Rogan brewery, Kharkiv

SIMATIC Step7, SCADA iFix 5.5. CPU S7 414-2 DP, S7 315-2 DP.

Upgrade of automation system of refrigeration plant. New equipment added: 2 compressor units York SAB 233E, evaporative condenser Baltimore VXC 1010, ammonia liquid separator and 2 heat-exchangers. Integration into energy-consumption optimization and monitoring system based on iFix SCADA.
See screenshots

10.2012 - 07.2013

PS Systec -- Weska-Futron -- Pharmaceutical company "Roche", Germany

Siemens TIA Portal V12, CPU S7 315-2 PN/DP, HMI TP900, 3G UMTS-router Welotec TK701, Sm@rtAccess.

Automation system for propane/CO2 refrigeration plant:

  • 5 chillers (including 1 spare) - 1 inverter and the others step 0-100%;
  • compressor pack with 3 compressors (including 2 spare) - 1 inverter and the others step 0-100%;
  • 5 double pumps with local controllers Wilo Stratos;
  • 2 coldstore rooms (heating, cooling, defrosting);
  • PID-regulation of expansion valves in propane and CO2 circuits;
  • recuperation of condenser heat;
  • redundancy - two identical automation systems with standby switch-over, synchronization over Ethernet;
  • datapoints to client's SCADA (Siglimata) via 2 Profibus DP/DP Couplers;
  • trends and CSV-tables for all analogue values and statuses, storage on SD-card in TP900 for 5 years;
  • remote maintenance over Internet;
  • operator interface in English and German languages.
See screenshots

11.2012 - ...

Slavutich Brewery, Zaporozhye

SIMATIC Step7 v5.5, WinCC Flexible 2008, PCschematic Automation, WinCC v6.2, PCS7. PLC S7 317-2DP, operator panel TP277.

Development of electrical project documentation and software for automation system of refrigeration installation:

  • piston compressor units - 4 pcs, screw compressors - 4 pcs;
  • evaporative condensers - 2 pcs, water purification system;
  • ammonia pumps - 2 pcs;
  • glycol pumps - 4 pcs;
  • water pumps with frequency control - 6 pcs;
  • liquid separators- 1;
  • heat exchangers - 2 pcs;
    See screenshots.

    11.2012 - 03.2013

    Sole Pr. V. Bodnar, TM "Master's house", Nikolaev

    PHP (Kohana framework), jQuery, AJAX, Twitter Bootstrap, MySQL, HTML5, CSS3.

    Real time web-based automated accounting database over the network workshops (14 branches): orders, logs, reports, statistics of materials, warehouse control, wages, profit etc.